9. ShortageOops, at this point I'd ran out of moulding sand. I briefly considered
trying to pour the mould like this, but then decided that it would be
much easier if the sand was level with the top of the box. So, I had to
mix up some more moulding sand.
You can see the little holes I made (with a bit of brazing rod which I
had lying around) to vent the mould. When you pour in the metal, the
air in the mould (and steam from the damp sand) needs to escape
somewhere. Having these little vents helps the gas to escape.
You can also probably make out the gouges which I've made in the
inside walls of the cope. The inside walls should be nice and
rough so that the packed sand has something to grip on. Otherwise,
the block of sand will bodily slip down out of the flask. I just used
a chisel to remove some chunks of wood, and it worked fine.
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