Melting Aluminium

Here's some pictures from the first run of my aluminium-melting backyard furnace. You can read about building a simple furnace like this in the excellent Charcoal Foundry, part of the Build Your Own Metal Working Shop from Scrap series. Basically, you need to line a bucket with a substance that'll tolerate high temperatures without degrading. Then you light some charcoal in it, and by blowing air through you can achieve high enough temperatures to easily melt aluminium. By using this simple furnace, you can cast custom parts for motorcycles, fix household items .. whatever you like.

2003-04-06-0001 Lighting Furnace.jpeg
Lighting the furnace
2003-04-06-0002 Furnace with blower.jpeg
Furnace with blower
2003-04-06-0003 Melting strip in pan.jpeg
Ready to melt
2003-04-06-0004.jpeg
Melting in progress
2003-04-06-0005 Pan melts first.jpeg
Demise of the pan
2003-04-06-0006 Remains of the pan.jpeg
RIP pan
2003-04-06-0007 Pan gets melted.jpeg
Out of the frying pan
2003-04-06-0008 Melted metal.jpeg
Molten metal
2003-04-06-0009 Ingot in sand.jpeg
My First Ingot
2003-04-06-0010 Empty crucible.jpeg
Empty crucible
2003-04-06-0011 Solid ingot.jpeg
Ingot 1
2003-04-06-0012 Solid ingot.jpeg
Ingot 2
2003-04-06-0015 Crucible.jpeg
The crucible

Produced by the nobugs.org gallery generator on 6th April 2003.